November 24, 2015 Volume 11 Issue 44

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


Laser used to refrigerate liquids for the first time

By Jennifer Langston, University of Washington

Since the first laser was invented in 1960, they've almost always given off heat -- either as a useful tool, a byproduct, or a fictional way to vanquish intergalactic enemies.

But those concentrated beams of light have never been able to cool liquids. University of Washington researchers are the first to solve a decades-old puzzle -- figuring out how to make a laser refrigerate water and other liquids under real-world conditions.

This instrument built by UW engineers (from left) Peter Pauzauskie, Xuezhe Zhou, Bennett Smith, and Matthew Crane (and Paden Roder, not pictured) used infrared laser light to refrigerate liquids for the first time. [Dennis Wise/University of Washington]

 

 

 

 

In a study to be published the week of Nov. 16 in the Proceedings of the National Academy of Sciences, the team used an infrared laser to cool water by about 36 deg F -- a major breakthrough in the field.

"Typically, when you go to the movies and see Star Wars laser blasters, they heat things up. This is the first example of a laser beam that will refrigerate liquids like water under everyday conditions," said senior author Peter Pauzauskie, UW assistant professor of materials science and engineering. "It was really an open question as to whether this could be done because normally water warms when illuminated."

The discovery could help industrial users "point cool" tiny areas with a focused point of light. Microprocessors, for instance, might someday use a laser beam to cool specific components in computer chips to prevent overheating and enable more efficient information processing.

Scientists could also use a laser beam to precisely cool a portion of a cell as it divides or repairs itself, essentially slowing these rapid processes down and giving researchers the opportunity to see how they work. Or they could cool a single neuron in a network -- essentially silencing without damaging it -- to see how its neighbors bypass it and rewire themselves.

"There's a lot of interest in how cells divide and how molecules and enzymes function, and it's never been possible before to refrigerate them to study their properties," said Pauzauskie, who is also a scientist at the U.S. Department of Energy's Pacific Northwest National Laboratory in Richland, WA. "Using laser cooling, it may be possible to prepare slow-motion movies of life in action. And the advantage is that you don't have to cool the entire cell, which could kill it or change its behavior."

The UW team chose infrared light for its cooling laser with biological applications in mind, as visible light could give cells a damaging "sunburn." They demonstrated that the laser could refrigerate saline solution and cell culture media that are commonly used in genetic and molecular research.

To achieve the breakthrough, the UW team used a material commonly found in commercial lasers, but they essentially ran the laser phenomenon in reverse. They illuminated a single microscopic crystal suspended in water with infrared laser light to excite a unique kind of glow that has slightly more energy than that amount of light absorbed.

This higher-energy glow carries heat away from both the crystal and the water surrounding it. The laser refrigeration process was first demonstrated in vacuum conditions at Los Alamos National Laboratory in 1995, but it has taken nearly 20 years to demonstrate this process in liquids.

As they are cooled by the laser, the nanocrystals developed by the UW team emit a reddish-green "glow" that can be seen by the naked eye. [Dennis Wise/University of Washington]

 

 

 

 

Typically, growing laser crystals is an expensive process that requires lots of time and can cost thousands of dollars to produce just a single gram of material. The UW team demonstrated that a low-cost hydrothermal process can be used to manufacture a well-known laser crystal for laser refrigeration applications in a faster, inexpensive, and scalable way.

The UW team also designed an instrument that uses a laser trap -- akin to a microscopic tractor beam -- to "hold" a single nanocrystal surrounded by liquid in a chamber and illuminate it with the laser. To determine whether the liquid is cooling, the instrument also projects the particle's "shadow" in a way that allows the researchers to observe minute changes in its motion.

As the surrounding liquid cools, the trapped particle slows down, allowing the team to clearly observe the refrigerating effect. They also designed the crystal to change from a bluish-green to a reddish-green color as it cools, like a built-in color thermometer.

"The real challenge of the project was building an instrument and devising a method capable of determining the temperature of these nanocrystals using signatures of the same light that was used to trap them," said lead author Paden Roder, who recently received his doctorate from the UW in materials science and engineering and now works at Intel Corp.

So far, the UW team has only demonstrated the cooling effect with a single nanocrystal, as exciting multiple crystals would require more laser power. The laser refrigeration process is currently quite energy intensive, Pauzauskie said, and future steps include looking for ways to improve its efficiency.

One day the cooling technology itself might be used to enable higher-power lasers for manufacturing, telecommunications, or defense applications, as higher-powered lasers tend to overheat and melt down.

"Few people have thought about how they could use this technology to solve problems because using lasers to refrigerate liquids hasn't been possible before," he said. "We are interested in the ideas other scientists or businesses might have for how this might impact their basic research or bottom line."

The research was funded by the Air Force Office of Scientific Research and the UW, and benefitted from additional support from the National Science Foundation, Lawrence Livermore National Laboratory, and Pacific Northwest National Laboratory.

Co-authors include UW doctoral students Bennett E. Smith in chemistry, Xuezhe Zhou in materials science and engineering, and Matthew Crane in chemical engineering.

Published November 2015

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